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Home >> Acura >> 2011 >> TL SH-AWD, Automatic >> Repair and Diagnosis >> Engine Performance >> Testing & Diagnosis >> Fuel Supply System >> Fuel Tank Unit Removal and Installation >> Installation (with SH-AWD)

Installation (with SH-AWD)

  1. Temporarily attach a new base gasket (A) to the fuel tank unit (B), position the mark of the transfer tube (C) up, connect the transfer tube (D), then insert the fuel tank unit partially into the fuel tank
    NOTE:
    • Be careful not to damage the new base gasket
    • Make sure the clamp (E) is positioned as shown
    • Be careful not to bend the fuel gauge sending unit
    • Do not coat the base gasket with oil
      • Fig 1: Identifying Mark Of Transfer Tube
      G05990417Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Transfer the base gasket (A) from the fuel tank unit to the fuel tank
    Fig 2: Identifying Transfer Base Gasket
    G05990418Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Align the marks (B) on the fuel tank and the fuel tank unit, then insert it straight into the fuel tank Make sure it evenly contacts the base gasket
    NOTE: To prevent a fuel leak, check the base gasket, visually or by hand, to make sure it is not pinched
  4. Tighten a new locknut (A) by hand with a new locknut plate (B)
    NOTE: Before tightening, align the mark (C) on the locknut with the start of the threads (D)
    Fig 3: Aligning Mark On Locknut
    G00492192Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Using the special tool, tighten the locknut to the specified torque
    NOTE:
    • After tightening, make sure the marks (A) are still aligned
    • After installation, check the base gasket, visually or by hand, to be sure it is not pinched
      • Fig 4: Tightening Locknut With Torque Specification
      G05990419Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Connect the fuel tank unit 4P connector, then connect the quick-connect fitting
  7. Reconnect the negative cable to the battery, and turn the ignition switch to ON (II) or press the engine start/stop button to select the ON mode (but do not operate the starter motor) The fuel pump will run for about 2 seconds, and fuel pressure will rise Repeat two or three times, then check for fuel leaks
  8. Install the access panel
  9. Install the rear seat cushion (see REAR SEAT REMOVAL/INSTALLATION )
  10. Install the fuel fill cap
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