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Home >> Acura >> 2009 >> TSX Standard >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Suspension (4-CYL) >> Knuckle/Hub Bearing Unit Replacement >> Knuckle Replacement

Knuckle Replacement

  1. Remove the hub bearing unit
  2. Remove the splash guard (A)
    Fig 1: Splash Guard With Torque Specifications
    G05993816Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the lock pin (A) from the upper arm ball joint, then remove the castle nut (B)
    NOTE: During installation, install the lock pin as shown after tightening the new castle nut
    Fig 2: Lock Pin And Castle Nut With Torque Specifications
    G05993817Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Disconnect the upper arm ball joint from the knuckle using the ball joint remover (see BALL JOINT REMOVAL )
    NOTE:
    • Be careful not to damage the ball joint boot when installing the remover
    • During installation, to connect the ball joint, raise up the suspension with a jack (see step 9 on UPPER ARM REPLACEMENT )
  5. Remove the wheel speed sensor (A) from the knuckle Do not disconnect the wheel speed sensor connector
    Fig 3: Wheel Speed Sensor With Torque Specifications
    G05993818Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Remove the self-locking nut (A) while holding the joint pin (B) with a hex wrench (C), then disconnect the stabilizer link (D) from the knuckle, and remove the brake hose bracket (E)
    NOTE: Use a new self-locking nut during reassembly
    Fig 4: Self-Locking Nut, Joint Pin, Hex Wrench, Stabilizer Link And Brake Hose Bracket With Torque Specifications
    G05993819Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Remove the damper lower mounting bolt (F)
    NOTE: Use the new mounting bolt during reassembly
  8. Remove the control arm mounting self-locking nut (A) and the washer (B)
    NOTE: Use a new self-locking nut during reassembly
    Fig 5: Control Arm Mounting Self-Locking Nut And Washer With Torque Specifications
    G05993820Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Remove the lower arm A mounting bolt (A), and the lower arm B mounting bolt (B), then remove the knuckle (C).
    NOTE: Use new mounting bolts during reassembly C
    Fig 6: Lower Arm A Mounting Bolt, Lower Arm B Mounting Bolt And Knuckle With Torque Specifications
    G05993821Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Install the knuckle in the reverse order of removal, and note these items
    • First install all of the components, and lightly tighten the bolts and the nuts, then raise the suspension to load it with the vehicle's weight before fully tightening to the specified torque values
    • Be careful not to damage the ball joint boot when connecting the knuckle
    • Before connecting the ball joint, degrease the threaded section and the tapered portion of the ball joint pin, the ball joint connecting hole, and the threaded section and the mating surfaces of the castle nut.
    • Torque the castle nut to the lower torque specification, then tighten it only far enough to align the slot with the ball joint pin hole. Do not align the castle nut by loosening it
    • Before installing the wheel, clean the mating surfaces on the brake disc and the inside of the wheel
  11. Check the wheel alignment, and adjust it if necessary (see WHEEL ALIGNMENT )