Rear Brake Disc Replacement
NOTE:
Keep any grease off the brake disc and brake pads
- Raise the rear of the vehicle, and support it with safety stands in the proper locations (see LIFT AND SUPPORT POINTS )
- Remove the rear wheel
- Release the parking brake lever fully
- Loosen the parking brake cable adjusting nut (see ADJUSTMENT )
- Remove the flange bolt (A) from the arm (B)
- Disconnect the parking brake cable from the lever (C)
- Remove the brake hose mounting bolt (A).
- Remove the brake caliper bracket mounting bolts (B), and remove the caliper assembly (C) from the knuckle To prevent damage to the caliper assembly or brake hose, use a short piece of wire to hang the caliper assembly from the undercarriage Do not twist the brake hose and the parking brake cable excessivelyNOTE: Make sure the plates (D) are in position on reassembly, if they are removed (see step 8 on HUB BEARING UNIT REPLACEMENT )
- Remove the brake disc flathead screws (A).
- Remove the brake disc (B) from the hub bearing unitNOTE: If the brake disc is stuck to the hub bearing unit, thread two 8 x 1.25 mm bolts (C) into the brake disc to push it away from the hub bearing unit Turn each bolt 90 degrees at a time to prevent the brake disc from binding
- Install the brake disc in the reverse order of removal, and note these items
- Do the parking brake adjustment (see ADJUSTMENT )
- Before installing the brake disc, clean the mating surfaces of the hub bearing unit and the inside of the brake disc
- Inspect the brake disc runout (see REAR BRAKE DISC INSPECTION )
- After install the brake caliper, make sure the clearance between the lower arm B and the parking brake cable is more than 5 mm (0 20 in)
- Clean the mating surfaces of the brake disc and the inside of the wheel, then install the rear wheel