Intermediate Shaft Reassembly

Intermediate Shaft Reassembly

Exploded View

Intermediate Shaft:

Special Tools Required

- Driver 07749-0010000
- Support base attachment 07LAF-SM40300
- Support base 07965-SD90100
- Oil seal driver attachment 07JAD-PH80101
- Fork seal driver, 39.2 x 49.5 x 15 mm 07947-4630100
NOTE: Refer to the Exploded View, as needed, during this procedure.

1. Clean the disassembled parts with solvent, and dry them with compressed air.
NOTE: Do not wash the rubber parts with solvent.

2. Press a new intermediate shaft bearing (A) into the bearing support (B) using the driver (C), oil seal driver attachment (D), and a press.






3. Install the internal snap ring in the groove of the bearing support.






4. Press the intermediate shaft (A) into the shaft bearing (B) using the 39.2 x 49.5 x 15 mm fork seal driver (C) and a press.






5. Install the external snap ring (A) in the groove of the intermediate shaft (B).






6. Install a new outer seal (A) into the bearing support (B) using the 39.2 x 49.5 x 15 mm fork seal driver (C), support base attachment (D), support base (E), and a press.






7. Install the heat shield (A).