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Release Bearing Replacement

WARNING: This page is about a different variant/trim than selected.
  1. Remove the release fork boot (A) from the clutch housing (B).
    Fig 1: Identifying Release Fork Boot, Clutch Housing, Fork And Fork Set Spring
    G05490935Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Remove the release fork (C) from the clutch housing by squeezing the release fork set spring (D) with pliers. Remove the release bearing (E).
  3. Check the play of the release bearing by spinning it with your hand. If there is excessive play or noise, replace the release bearing.
    NOTE: The release bearing is packed with grease. Do not wash it in solvent.
    Fig 2: Checking Play Of Release Bearing
    G05490936Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Apply super high temp urea grease (P/N 08798-9002) to the release fork (A), the release fork bolt (B), the release bearing (C), and the release bearing guide (D) in the shaded areas.
    Fig 3: Identifying Release Fork, Release Fork Bolt, Release Bearing And Release Bearing Guide
    G05490937Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. With the release fork slid between the release bearing pawls, install the release bearing on the mainshaft while inserting the release fork through the hole in the clutch housing.
  6. Align the detent of the release fork with the release fork bolt, then squarely press the release fork over the release fork bolt.
  7. Install the release fork boot (E). Make sure the boot seals around the release fork and clutch housing.
  8. Move the release fork (A) right and left to make sure that it fits properly against the release bearing (B) and that the release bearing slides smoothly. Wipe off any excess grease.
    Fig 4: Identifying Release Fork And Release Bearing
    G05490938Courtesy of AMERICAN HONDA MOTOR CO., INC.