Brake Booster Replacement

Remove the master cylinder (see Master Cylinder Replacement ).
Disconnect the vacuum hose (A) from the brake booster.

Fig 1: Disconnecting Vacuum Hose From Brake Booster
Remove the air conditioner hose (B) and power steering hose (C) from their respective holders.
Remove the flange bolts (D) and throttle cable holder (E).
Remove the brake pipes (A) from the ABS modulator (B).

Fig 2: Removing Brake Pipes From ABS Modulator
Remove the under-dash cover and fuse/relay box in the passenger compartment (see UNDER-DASH FUSE/RELAY BOX ).
Remove the clip (A) and the joint pin (B), and disconnect the yoke from the brake pedal.

Fig 3: Removing Clip & Joint Pin
Remove the brake booster mounting flange nuts (C).
Remove the brake booster (A) from the engine compartment.

Fig 4: Removing Brake Booster
Install the brake booster in the reverse order of removal, and note these items:
- Adjust the pushrod clearance before installing the brake booster (see Brake Booster Pushrod Clearance Adjustment ).
- Use a new clip whenever installing.
- After installing the brake booster and master cylinder, fill the reservoir with new brake fluid, bleed the brake system (see Brake System Bleeding ), and adjust the brake pedal height and free play (see Brake Pedal and Brake Pedal Position Switch Adjustment ).