Replacement

AXLE AND DIFFERENTIAL: FRONT DIFFERENTIAL CARRIER OIL SEAL: REPLACEMENT

1. DRAIN DIFFERENTIAL OIL Service and Repair

2. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY
(a) Remove the differential carrier Removal.
3. REMOVE DIFFERENTIAL EXTENSION FLANGE TUBE Disassembly

4. REMOVE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT Disassembly

5. REMOVE FRONT DRIVE PINION COMPANION FLANGE FRONT SUB-ASSEMBLY Disassembly

6. REMOVE FRONT DIFFERENTIAL CARRIER OIL SEAL






(a) Using SST, remove the oil seal.
SST: 09308-10010
7. REMOVE FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER
8. REMOVE FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER Disassembly

9. REMOVE FRONT NO. 1 DIFFERENTIAL CASE SUB-ASSEMBLY Disassembly

10. REMOVE DIFFERENTIAL DRIVE PINION Disassembly

11. REMOVE FRONT DRIVE PINION FRONT RADIAL BALL BEARING Disassembly

12. REPLACE FRONT DIFFERENTIAL DRIVE PINION BEARING SPACER
(a) Replace the bearing spacer with a new one.
13. TEMPORARILY INSTALL DIFFERENTIAL DRIVE PINION
14. INSTALL FRONT NO. 1 DIFFERENTIAL CASE SUB-ASSEMBLY
15. INSTALL FRONT DIFFERENTIAL CROSS SHAFT BEARING RETAINER Reassembly

16. INSTALL FRONT DRIVE PINION FRONT RADIAL BALL BEARING Reassembly

17. INSTALL FRONT DIFFERENTIAL DRIVE PINION OIL SLINGER
18. INSTALL FRONT DIFFERENTIAL CARRIER OIL SEAL






(a) Using SST and a hammer, tap in a new oil seal.
SST: 09502-12010
SST: 09316-60011
09316-00041
Standard oil seal depth:
5.6 to 6.6 mm (0.221 to 0.260 in.)
(b) Coat the lip of the oil seal with MP grease.
19. INSTALL FRONT DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY Reassembly

20. INSPECT DIFFERENTIAL DRIVE PINION PRELOAD Reassembly

21. INSPECT TOTAL PRELOAD Reassembly

22. STAKE FRONT DRIVE PINION COMPANION FLANGE FRONT NUT Reassembly

23. INSTALL DIFFERENTIAL EXTENSION FLANGE TUBE Reassembly

24. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY
(a) Install the front differential carrier Installation.
25. ADD DIFFERENTIAL OIL Service and Repair