Clutch Pedal Assembly: Service and Repair

REMOVAL PROCEDURE





1. Remove the I/P insulator retainers (2).
2. Remove the I/P insulator panel.
3. Remove the I/P knee bolster bolts.
4. Remove the I/P knee bolster.





5. Disconnect the accel/cruise servo cable adjuster electrical connectors (1).





6. Remove the servo cable adjuster bracket push-in retainer (2), if equipped with the 5.7L and traction control.
7. Remove the servo cable adjuster bracket nut (1), if equipped with the 5.7L and traction control.





8. Remove the clutch pedal lever pin retainer (1).
9. Remove the clutch master cylinder rod (3) from the clutch pedal pin (2).





10. Remove the brake pedal pivot nut (2) and bolt (7).
11. Remove the clutch pedal (5).
12. Remove the clutch pedal pivot bushings, if necessary from the bracket (1).

INSTALLATION PROCEDURE





1. Install the clutch pedal pivot bushings, if necessary to the bracket (1).
2. Install the clutch pedal (5).
3. Install the brake pedal pivot bolt (7) and nut (2).
^ Tighten the brake pedal pivot nut (2) to 50 Nm (37 ft. lbs.).

NOTICE: Refer to Fastener Notice in Service Precautions.





4. Install the clutch master cylinder rod (3) to the clutch pedal pin (2).
5. Install the clutch pedal lever pin retainer (1).





6. Install the servo cable adjuster bracket nut (1), if equipped with the 5.7L and traction control.
7. Install the servo cable adjuster bracket push-in retainer (2), it equipped with the 5.71L and traction control.





8. Connect the accel/cruise servo cable adjuster electrical connectors (1).





9. Install the I/P knee bolster.
10. Install the I/P knee bolster bolts.
^ Tighten the I/P knee bolster bolts to 2 Nm (18 inch lbs.).

11. Install the I/P insulator panel.
12. Install the I/P insulator retainers (2).